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Diamond Wire Saw Cutting Machine
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The VX-1210-PS is a purpose-built diamond wire saw engineered specifically for the unique demands of precious stone processing—jade, jadeite, onyx, agate, nephrite, turquoise, and lapis lazuli. In these applications, where raw material costs often exceed 80% of total production expenses, every millimeter of kerf loss represents significant financial impact. The VX-1210-PS addresses this with its proprietary 0.37mm ultra-thin diamond wire technology, achieving a kerf width of approximately 0.5mm versus the 1.5mm+ typical of conventional wire saws.
What truly distinguishes the VX-1210-PS is the integrated Yield Optimization System—an intelligent PLC software module that analyzes each block's geometry, internal structure (via optional pre-scan), and material value to calculate the optimal cutting plan. The system automatically determines ideal slab thickness distribution, cutting sequence, and wire path to maximize the total value extracted from each precious stone block. For high-value jadeite blocks worth $50,000+, the 5-10% yield improvement alone can recover the machine's cost within months.
The adaptive feed control system monitors cutting resistance in real time through motor current analysis, automatically reducing feed rate when encountering internal fissures, inclusions, or density variations common in natural jade and onyx. This prevents the catastrophic cracking that can occur when a wire saw blindly cuts through a hidden flaw, protecting the block from irreparable damage.
| Parameter | Specification |
|---|---|
| Model | VX-1210-PS |
| Optimized Stone Types | Jade, Jadeite, Onyx, Agate, Nephrite, Turquoise |
| Wire Diameter | 0.37mm (Ultra-Thin) |
| Kerf Width | ~0.5mm |
| Motor Power | 138kW (185 HP) |
| Wire Speed | 0 - 35 m/s |
| Max Block Size | 3500 * 2500 * 2200mm |
| Slab Thickness | 6mm - 30mm |
| Control System | Siemens PLC + Yield Optimization Software + 10" HMI |
| Feed Control | Adaptive (Motor Current Feedback) |
| Max Stone Hardness | Mohs 7.0 |
| Machine Dimensions | 7200 * 4800 * 3800mm |
| Machine Weight | 12,500 kg |
| Power Supply | 380V / 50Hz 3-Phase |
VENSIX (Fujian) Stone Machinery Co., Ltd. combines deep expertise in diamond wire technology with a comprehensive understanding of the precious stone processing industry. Our 28,000 m² ISO 9001:2015 facility is equipped with advanced manufacturing and testing capabilities.
Optimized for Myanmar jadeite and Chinese nephrite jade. Ultra-thin wire preserves maximum material value with adaptive cutting through natural inclusions.
Produces translucent onyx slabs for luxury interior applications. Yield optimization ensures maximum recovery from expensive Iranian and Pakistani onyx blocks.
Precision slicing of agate geodes, turquoise, and lapis lazuli where internal structure preservation is critical to end-product value.
Ideal for boutique stone processors serving luxury architects, designers, and collectors requiring flawless slabs from rare materials.
A: The operator inputs the block dimensions and material type. The system uses pre-loaded density and value curves specific to each stone type to calculate the slab thickness sequence that maximizes total yield value. For example, it may recommend thinner slabs from the highest-quality section and thicker slabs from lower-grade areas.
A: Yes. Unlike heavy-duty production saws designed only for large blocks, the VX-1210-PS features adjustable guide rollers and a precision feed system that handles blocks as small as 500mm * 300mm with the same accuracy as 3-meter blocks.
A: For factories processing high-value jade or onyx ($5,000+/ton), the 5-10% yield improvement typically achieves ROI within 6-12 months. One customer reported recovering the machine cost in 4 months processing Myanmar jadeite.
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